Launches Modular Filling and Sealing System by Rotzinger

Rotzinger PharmaPack, a leading name in the pharmaceutical and cosmetics industry, has unveiled a groundbreaking new product - VarioFill. This innovative platform is designed to revolutionise the filling and sealing process for Over-The-Counter (OTC) products, non-aseptic pharmaceuticals, solid and liquid cosmetics, personal care, and dietary supplements.

One of the key features of VarioFill is its magnetically driven universal grippers, which replace traditional pucks and other leading format parts in the VarioFill process. This design element offers increased flexibility and efficiency, allowing for a seamless transition between different products.

The VarioFill process also incorporates a Continuous Improvement Process (CIP) system, ensuring that product-contacting parts are automatically cleaned between batches. This feature is particularly beneficial for contract fillers who frequently switch between products.

VarioFill's modular design offers over 50% space savings through interchangeable modules and high automation. With the ability to reconfigure the platform by adding suitable stations, manufacturers can now process different containers, packaging materials, and closure types without the need to invest in a completely new line.

The success of VarioFill is evident in its early sales. Even before the official market launch, two lines of VarioFill have been sold. The first sold VarioFill system is set to go into operation in the third quarter of 2023.

Closure stations in the VarioFill process can be freely configured for various closure types such as snap, screw, pump, or crimp closures. Rotzinger's pickFeeder with Delta robots is used for introducing plastic bottles into the VarioFill process, further enhancing its versatility.

Seal-less rotary piston pumps, tablet, and capsule counters are options for filling in the VarioFill process. The process also includes a 100% in-process control via weighing before and after filling, ensuring precision and accuracy.

Positive feedback from the pharmaceutical, cosmetics, and dietary supplement industries regarding VarioFill is a testament to its effectiveness and efficiency. VarioFill offers manufacturers more variety while minimising the required floor space, making it an attractive solution for businesses looking to streamline their operations.

In conclusion, Rotzinger PharmaPack's VarioFill is a game-changer in the filling and sealing industry. Its modular design, versatility, and high automation make it an ideal solution for businesses looking to improve their productivity and reduce their operational costs. The early success of VarioFill is a clear indication of its potential to transform the industry.